Custom molding services
From initial design and prototyping, to final construction and maintenance, our team of experts specializes in delivering innovative solutions that meet your exact specifications.
- Dedicated engineering support
- Accuracy is maintained at ±0.02 mm.
Comprehensive custom mold manufacturing services
From injection and blow molding to compression molding and die casting, our expert team is equipped to meet all of your molding needs with precision and superior quality.
1. Custom injection molds
• Single-cavity molds: ideal for low-volume, high-precision part production, as well as cost-effective prototyping.• Multi-cavity molds: Designed for high-volume production, increasing efficiency and reducing unit costs. All kinds of thermoplastic materials are suitable.
2. Custom Blow Molds
• Extrusion blow molds: These molds create hollow plastic parts such as bottles and containers with consistent quality in high-volume production. • Injection blow molds: Injection blow molds combine the injection and blowing processes to produce precise and uniform hollow parts.
3. Custom compression molds
• Thermosetting plastic injection molds: These molds specialize in injecting heat-resistant thermoset plastics to produce durable parts. • Rubber part production injection molds: Ensure high precision and consistency in the production of molded rubber parts.
4. Custom Transitional Templates
• Thermoset Transfer Molds: Ideal for molding complex thermoset plastic designs and encapsulating parts. • Rubber Transfer Molds: Mold complex rubber parts with consistency and precision.
5. Custom die casting molds
• Hot chamber die casting molds: Used for casting metals with low melting points, which reduces production cycle time and ensures high production rates. • Cold chamber die casting molds: Suitable for metals with high melting points, providing excellent dimensional accuracy and desirable surface finish.
6. Custom molds for thermoformable plastics
• Vacuum forming dies: Use vacuum pressure to form plastic sheets into shapes that are ideal for lightweight, cost-effective parts. • Pressure forming dies: Use pressure to create precise, complex shapes with high-quality finishes.
Learn about the superior materials used in our mold making
Our main materials include: tool steel, aluminum and stainless steel, each offering distinct advantages for different applications.
Tool steel
High hardness and strength, excellent thermal stability and good machinability. Ideal for injection molding, die casting and molding
Aluminum
Lightweight, high thermal conductivity and corrosion resistance. Suitable for prototype molds, low to medium volume production and blow molding.
Stainless steel
Exceptional corrosion resistance, high strength and durability, and good surface finish. Ideal for medical and food industry molds, high-volume injection molding, and aerospace and automotive parts
Our custom template capabilities
Comprehensive processes and testing equipment ensure accuracy, reliability and excellence at every stage of production.
| type of equipment | Equipment Name | Process Status (Test) | Process Range (Test) |
|---|---|---|---|
| Process Equipment | CNC Drilling Machine | External and Internal Drilling Process | 2000*1500*800mm |
| Grinding Machine | External precision sizing process | 2200*1240*680mm | |
| Low speed wire cutting | External and internal irregular shapes removal | 650*450mm | |
| Mirror electric discharge machine | Irregular internal shapes removal | 450*350mm | |
| Drilling Machine | Drilling and Threading | — | |
| Test Equipment | Hardness Testing | Mold hardness test | HRC 20-70° |
| Wall measuring tool | Smoothness test and Parallel | — | |
| CMM Coordinate Measuring Machine | Dimensional Testing | 1800*2000mm |
Design support services
We offer comprehensive design support services to ensure that your mold designs meet the highest standards of accuracy, performance and manufacturability. Our expert team works closely with customers from the initial idea stage to the final design, using advanced CAD/CAM software to create precise and detailed designs tailored to your specific needs. We offer Design for Manufacturability (DFM) analysis to optimize the performance and efficiency of your molds, identify potential problems at an early stage and propose practical solutions.
Comprehensive mold surface finishing services
Each of these surface preparation services plays a critical role in determining the quality, performance, and longevity of custom molds.
1. Polishing
Polished molds produce parts with a high-quality surface finish, reducing the need for secondary processes. This also helps reduce friction and wear in the molding process, extending mold life.
2. Texturing the surface
Automation reduces cycle time and increases throughput, which is beneficial for both small and large-scale production.
3. Coating
Various coatings such as physical vapor deposition (PVD), chemical vapor deposition (CVD), or hard chrome plating can be applied to the mold surface. Coatings improve the mold's resistance to wear, corrosion, and high temperatures. They can also reduce friction, making the molding process more efficient and extending the mold's service life.
4. Hardening and Heat Treatment
Heat treatment processes such as carburizing, nitriding, or quenching and tempering are used to harden the surface of the mold. These processes can increase the strength and wear resistance of the mold, make it suitable for mass production, and reduce the frequency of maintenance.
5. Precision Grinding and Milling
Precision grinding and milling processes correct and polish the geometry and dimensions of the mold surface. These processes ensure that the mold surfaces are perfectly flat and within close tolerances.
6. EDM (Electrical Discharge Machining)
A process that uses controlled electrical discharges to remove material from the surface of a mold, creating intricate and delicate details. This process allows for the creation of complex shapes and precise details on the mold surface that are difficult or impossible with traditional machining processes.
7. Laser Ablation
This process uses focused laser beams to ablate material and create precise surface features. This technique offers high precision in creating fine textures or micron patterns on the mold surface, which improves the performance and appearance of molded parts.
Mold making process
We follow a structured twelve-step process that transforms your technical specifications into a fully engineered, accurate mold.
1. Receive design drawings
The process begins with receiving your design drawings.
2. Design Analysis for DFM Manufacturability
Design analysis for manufacturability is performed to examine the manufacturability of the design.
3. Analysis confirmation
After completing the analysis, we will present our findings and recommendations to you for final approval.
4. Preparation of materials
We source and prepare the materials required for mold making. This process includes selecting the appropriate grade and type of material based on the design requirements.
5. EDM (Electrical Discharge Machining)
The electrical discharge machining process is used to create complex and precise shapes in mold material.
6. Wire cutting
The wire cutting process is used to remove mold material and create the desired shapes with high precision.
7. CNC machining
CNC machining is used for final finishing and precise shaping of mold parts.
8. Mold assembly
The machined parts are assembled to form a complete mold.
9. Core and cavity connections
This stage is one of the most sensitive assembly stages, in which the two main and separate parts of the mold, which form the core and cavity of the part, are aligned with maximum precision and alignment along the parting line.
10. Mold payment
This step aims to remove microchips, machining lines, and imperfections left over from previous steps to prepare the mold surface for producing parts with the desired surface quality.
11. Create the final template
The complete mold is produced by integrating all the finished parts and applying the final preparations.
12. Mold test
A functional test is performed to evaluate the mold's performance to ensure that the parts produced meet specifications. Any problems identified at this stage are investigated and corrected.
By choosing Payasazeh Spanta Company, you will no longer have to deal with these problems.
Strict quality control
We use advanced inspection tools, including coordinate measuring machines (CMMs) and optical comparators, to perform comprehensive quality inspections at every stage, ensuring that each mold meets exact specifications and performs reliably.
Comprehensive design analysis
Our design team, with over 20 years of combined experience, utilizes advanced CAD/CAM software and performs Design for Manufacturability (DFM) analysis to optimize mold design, identify and resolve potential issues early, and ensure efficient production.
Efficient project management
Our dedicated project managers, using advanced project management tools, monitor progress and ensure on-time delivery. This approach reduces production line downtime and keeps your production schedule on track.
Advanced technology and equipment
We use advanced CNC machines from reputable brands such as Haas, GF+ and Makino. These equipment are capable of producing molds with complex geometries and very tight tolerances, ensuring high accuracy and superior quality.
Competitive pricing
Our competitive pricing model includes: cost breakdowns and flexible payment options; ensuring you get the best price without compromising on quality or service.
Strict confidentiality agreements
We prioritize the confidentiality of your projects by implementing strict Non-Disclosure Agreements (NDAs) and secure data management protocols. This approach ensures that your proprietary information and designs are fully protected throughout the collaboration.
Our mold production workshop
Seeing is believing! We sincerely invite you to visit our mold making factory in Isfahan and experience our professional capabilities firsthand.
FAQ about custom mold services
Check out our FAQs to find clear and concise answers to your most important questions.
Can you help me design my custom template?
Yes, our experienced design team can help you design and optimize your custom mold. We use advanced CAD software to create precise designs and ensure that the mold is exactly to your exact specifications.
Can you design and produce complex and precise molds?
Yes, we specialize in producing complex and precise mold designs. Our advanced machining capabilities and experienced team provide the ability to handle challenging and highly detailed projects with precision.
What industries do you serve with your custom templates?
We serve a wide range of industries, including automotive, consumer goods, medical devices, electronics, and industrial applications.
What information do you need to provide a proforma invoice (price) for a custom template?
To provide an accurate pre-quotation, we need comprehensive information about your project. This information includes CAD drawings or design files, specifications of the materials used, desired production volumes, as well as any special requirements or specified tolerances.
Do you offer design assistance or advice?
Yes, our experienced engineers can provide design assistance and advice to optimize your parts for manufacturability, cost-effectiveness, and performance.
Do you offer post-production support for custom templates?
Yes, we offer post-production support, including maintenance, repairs and modifications. Our goal is to ensure the longevity and optimal performance of your custom mold.
How do you manage confidentiality and intellectual property protection for custom templates?
We take confidentiality and intellectual property (IP) protection very seriously. We are prepared to sign non-disclosure agreements (NDAs) and implement the necessary measures to protect your intellectual property throughout the project.
How can I start a custom template project with your company?
To start a custom mold project, you can contact us by sending us your project details including: design files, material requirements, and manufacturing specifications. Our team will review your information and provide you with a detailed proforma invoice along with a project timeline.
Ready to start your custom template project?
- All information and uploads are protected and confidential.