5-axis CNC machining services
Achieve unparalleled precision, complex geometries, and superior quality for your demanding projects with Payasazeh Sepanta’s advanced 5-axis CNC machining services. Our expertise ensures that your vision becomes a reality with speed, precision, and excellence.
What is 5-axis CNC machining?
Five-axis CNC machining is an advanced manufacturing process that involves using a computer numerical control (CNC) to operate a machine tool along five different axes simultaneously. Unlike traditional three-axis machining, which moves the cutting tool along the X, Y, and Z axes, five-axis machining also includes two additional rotary axes, usually designated A and B. This capability allows the cutting tool to approach the workpiece from any direction, allowing for the creation of complex and intricate parts with high precision and excellent surface finish. This method is essential for producing parts with complex geometries.
Specific types of 5-axis CNC machining
5-axis CNC machining can be categorized based on the machine design, specific movements of the cutting tool, and the workpiece. Below are the primary categories:
1. Trunnion Table
- Description: The workpiece is mounted on a table that can rotate around two axes (A and C axes). The cutting tool moves along the linear axes X, Y and Z.
- Advantages: Suitable for machining complex parts with undercuts and intricate details, providing excellent strength and stability.
2. Swivel Head
- Description: The cutting tool is attached to a spindle that can rotate or tilt around two axes (B and C axes). The workpiece remains fixed on the machine table.
- Advantages: Ideal for large workpieces that are difficult to move. Offers flexibility in machining angles and directions.
3. Swivel Head and Rotary Table
- Description: This configuration is a combination of a rotary head and a rotary table. The tool can tilt (B-axis) while the table can rotate (C-axis), along with linear movements of the X, Y, and Z axes.
- Advantages: Provides a versatile machining setup; allowing for complex geometries and precise machining from multiple angles.
4. Oscillating head (universal head) Nutating Head
- Description: The moving head can rotate around two axes (A and B axes) in addition to three linear axes (X, Y, Z). This arrangement allows for complex machining with high precision.
- Advantages: Excellent for producing parts with complex geometries and high tolerances. Offers a wide range of motion and flexibility.
5. Orthogonal (two frames, or gimbal)
- Description: In an orthogonal or gimbal configuration, the tool or workpiece can move independently in all five axes. This arrangement often uses a combination of rotational and tilting motions.
- Advantages: Highly versatile and capable of performing complex machining tasks with high precision. Suitable for aerospace, automotive, and medical industries.
Advantages of using 5-axis CNC machining
- Designers can create more complex and delicate parts that would be difficult or impossible to produce with traditional three-axis machining.
- The continuous movement of the cutting tool ensures a smoother surface on complex parts.
- Reduces overall tooling costs by minimizing the need for multiple setups and fixtures.
- Ideal for rapid prototyping of complex parts, allowing for faster iteration and design refinement.
- It reduces machining time by allowing the workpiece to be completed in fewer steps and with fewer setups.
Industries using 5-axis CNC machining
5-axis CNC machining has revolutionized manufacturing by enabling the creation of complex and precise parts in a variety of industries. See how the advanced capabilities of 5-axis CNC machining serve a wide range of industries.
Automotive industry
- Parts Prototyping
- Engine Parts
- Customized Components
Medical industry
- Implants
- Surgical instruments
- Dental products
Energy industry
- Wind turbine parts
- Oil and gas equipment
- Nuclear energy components
Marine industries
- Propellers
- Body components
- Engine parts
Electronics industry
- Heat sinks
- Body
- Connectors
Tool and mold industry
- Forms
- Form sets
- Folding and retaining devices
Why choose 5-axis CNC machining services?
We have been consistently producing the highest quality parts and standards for our customers for over two decades and continue to improve our service capabilities to differentiate ourselves from the rest.
Unparalleled accuracy
Our 5-axis CNC machining achieves tolerances of ±0.002mm, making it ideal for industries where precision is critical.
Efficient production
5-axis CNC machining reduces production time by up to 30% and offers faster turnaround times compared to traditional methods.
Superior finishing operations on the surface
We offer high-quality finishes with a surface roughness of 0.4 micrometers, which minimizes the need for secondary operations.
Complex geometry
We efficiently produce parts with complex geometries; perfect for precise designs and deep cuts.
Quality assurance
Using advanced inspection tools such as: CMM equipment, our defect rate is less than 0.01%, ensuring you receive high quality parts.
Access and services
We serve our customers nationwide. Our customer management system provides real-time order tracking for transparency.
Our 5-axis CNC machining capabilities
Explore how our advanced technology can meet your highest specifications with efficiency and precision.
| Variables | Metals | Plastics |
|---|---|---|
| Maximum size of piece | 1385*1200*900 mm 54.53*47.24*35.43 in | 1385*1200*900 mm 54.53*47.24*35.43 in |
| Minimum size characteristic | Ø 0.1 mm Ø 0.04 in | Ø 0.1 mm Ø 0.04 in |
| Tolerances noun | ±0.01 mm ±0.0004 in | ±0.03 mm ±0.0012 in |
| Safi Level | Ra 0.8 µm Ra 32 µin | Ra1.2 µm Ra 47.5 µin |
| Maximum Cutting Feed Rate | 50,000 mm/min 1968 in/min | 50,000 mm/min 1968 in/min |
| Spindle Speed | Up to 20,000 rpm | Up to 20,000 rpm |
| Tool change time | 0.9 S | 0.9 S |
5-axis CNC machining parts gallery
Frequently Asked Questions about 5-axis CNC machining services
Below are some of the most frequently asked questions to help you better understand our capabilities, processes, and benefits of working with us.
What materials can you work with using your 5-axis CNC machines?
We specialize in machining various materials such as aluminum, steel, titanium, brass, copper and a range of plastics.
What is the maximum size of parts you can machine?
Our 5-axis CNC machines can handle parts up to 54.53 inches long, 47.24 inches wide, and 35.43 inches high.
Do you provide design and engineering support for 5-axis CNC projects?
Absolutely. Our engineering team offers comprehensive design and consulting services to optimize your projects for 5-axis CNC machining.
What is the typical time for a project?
Typically, we deliver prototypes within 2-3 weeks and production takes 4-6 weeks. We also offer expedited services for urgent projects.
How do you ensure clear communication and updates throughout the project?
We assign a dedicated project manager to each client who acts as the primary point of contact. Regular updates are provided throughout the project, ensuring transparency and prompt communication.
Do you offer additional services such as assembly, finishing, or coating?
Yes, we offer a wide range of post-machining services including assembly, finishing, coating and heat treatment.
Ready to experience our 5-axis CNC machining services?
Choose Spanta Construction for your next project and benefit from our precision, efficiency, and expertise. Contact us today to discuss your needs.